HPC helps manufacturers turn part concepts into production-ready injection molds that deliver consistent, repeatable parts.
Injection mold design is where part performance, cycle time, and cost all get decided early. A mold that is designed for manufacturability helps protect quality, reduces rework, and supports stable production from the first shots through long-term runs.
Hansen Plastics partners with product teams to refine part geometry, select the right tooling approach, and validate the mold before full production. Our goal is simple: make it easier to launch confidently and produce parts on time, on spec, and within budget.
Injection Mold Design That Supports Reliable Production

Design for Manufacturability From Day One
Before tooling starts, we review your part design with manufacturability in mind. We help identify opportunities to improve moldability and consistency, including wall thickness uniformity, draft angles, ribs and bosses, parting line strategy, and tolerance targets that match the end-use requirements. The result is fewer surprises during sampling and a smoother path to production.
Tooling Strategy That Protects Quality and Cycle Time
Mold design decisions impact cycle time and part quality for the life of the program. We collaborate on practical tooling choices like gate location, runner approach, venting, cooling intent, ejection strategy, and steel selection considerations based on the part and expected volume. This supports repeatable fills, stable dimensions, and efficient production.
Validation That Reduces Risk Before Full Production
A strong launch is built on verification. We support sampling and validation activities to confirm the mold is producing parts that meet key requirements, and to help establish a process that can be repeated. This reduces risk, supports consistent quality, and shortens the time between first sample and full production.
Why Choose Hansen Plastics for Injection Mold Design?
Hansen Plastics is committed to engineering and manufacturing in the leanest, most effective way, with the capacity to deliver high quality parts on time.
Our engineering support is designed to help you get moldable parts from the start, then keep production stable as volume scales.
Please contact us to discuss your injection mold design needs and how our team can support your next program.

